Automated Pipe Handling System

Description

 As China's first company that has developed the automated drilling & workover pipe handling system, Jereh has been dedicated to providing safe, efficient and cost-effective drilling and workover solutions for global customers.

Jereh automated drilling & workover pipe handling system mainly consists of the pipe handling manipulators for monkey board and substructure, automated power tongs, power catwalk, automated workover pipe handling system, etc. By now, Jereh automated drilling & workover pipe handling system has been widely applied across the world.

 

Specifications

Monkey Board Pipe Handling Manipulator (Workover Rig)

Specifications

Applicable Workover Rig XJ900, XJ1100, XJ1350, XJ1600
Type of Manipulator Push-support
Applicable Pipe mm (in) 60-89 (2 3/8-3 1/2)
Stands Dual Joints
Operation Period 35 s (Adjustable)
Max. Capacity N (lb) 800 (180)
Control Automatic & Manual
Drive Electric
Movement Three-axis (Slide, Rotate & Telescope)
Position Precision 0.20%
Rotation Angle -90°- +90°

Description

Conform to API 4F Specification.
One-key automatic control; multiple interlock ensures safety.
Visualized monitor system manages the whole operation.
Unmanned operation, safe and reliable.
Lightweight and modular design enables high compatibility with the existing monkey board.

Monkey Board Pipe Handling Manipulator (Drilling Rig)

Specifications

Applicable Drilling Rig ZJ20, ZJ30, ZJ40 ZJ50, ZJ70
Type of Manipulator Push-support Push-support
Applicable Pipe mm (in) 114-178 (4 1/2-7) 114-178 (4 1/2-7)
Stands Dual Joints Triple Joints
Operation Period 35 s (Adjustable) 35 s (Adjustable)
Max. Capacity N (lb) 2,000 (450) 6,500 (1,461)
Control Automatic & Manual Automatic & Manual
Drive Electric Electric
Movement Three-axis
(Slide, Rotate & Telescope)
Three-axis
(Slide, Rotate & Telescope)
Position Precision 0.20% 0.20%
Rotation Angle -90°- +90° -90°- +90°

Description

Conform to API 4F Specification.
One-key automatic control; multiple interlock ensures safety.
Visualized monitor system manages the whole operation.
Unmanned operation, safe and reliable.
Capable of being raised, lowered and transported on the rig as whole.
Lightweight and modular design enables high compatibility with the existing monkey board.

Monkey Board Pipe Handling Manipulator (Hanging)

Specifications

Applicable Skid Mounted Drilling Rig ZJ30, ZJ40, ZJ50, ZJ70, ZJ90
Type of Manipulator Hanging
Applicable Pipe mm (in) 114-254 (4 1/2-10)
Stands Triple Joints
Operation Period 75 s (Adjustable)
Max. Lifting Capacity N (lb) 68,000 (15,287)
Control Automatic & Manual
Drive Hydraulic
Movement Three-axis (Slide, Rotate & Telescope)
Position Precision 0.50%
Rotation Angle -90°-+90°

Description

Conform to API 4F Specification.
Available to be raised on the rig as a whole to unnecessitate installation and removal at height.
Manual and automatic control modes can switch at any time; multiple interlock ensures safety.
Excellent capability eliminates the need of the drill floor pipe handling manipulator.
Unmanned operation, safe and reliable.
Visualized monitor system manages the whole operation.
Lightweight and modular design enables interchangeability with the existing monkey board.

Drill Floor Pipe Handling Manipulator (Push-support)

Specifications

Applicable Workover Rig / Drilling Rig XJ900, XJ1100
XJ1350, XJ1600
ZJ20
ZJ30, ZJ40
ZJ50, ZJ70
Type of Manipulator Push-support Push-support Push-support
Applicable Pipe mm (in) 60-89
(2 3/8-3 1/2)
114-178
(4 1/2-7)
114-254
(4 1/2-10)
Stands Dual Joints Dual Joints Triple Joints
Operation Period 35 s (Adjustable) 35 s (Adjustable) 35 s (Adjustable)
Max. Capacity N (lb) 800 (180) 2,000 (450) 6,500 (1,461)
Control Automatic & Manual Automatic & Manual Automatic & Manual
Drive Electric Electric Electric
Movement Three-axis (Slide, Rotate & Telescope)
Position Precision 0.20% 0.20% 0.20%
Rotation Angle 0°-330° 0°-330° 0°-330°

Description

Handle stand by cooperating with the monkey board pipe handling system, reducing labor intensity and guaranteeing operational safety.
Capable of positioning wellhead, mouse hole and setback automatically and memorizing the location during operation.
Manual and automatic control modes can switch at any time; multiple interlock ensures safety.
Quick and convenient rig-up, rig-down and transportation.

Power Catwalk (Drilling Rig)

Specifications

Model JDM340/6
Applicable Pipe Drill Pipe mm (in) 114-140 (4 1/2-5 1/2)
Drill Collar mm (in) ≤178 (7)
Casing mm (in) ≤340 (13 3/8)
Pipe Length m (ft) 8-12 (26-39)
Max. Lifting Capacity kN (lb) 15 (3,300)
Drill Floor Height m (ft) 6 (20)
Operation Mode Wired Control or Wireless Control
Time from Ground to Drill Floor ≤60 s
Time from Drill Floor to Ground ≤50 s
Qty. of Pipe Handled One Time Drill Pipe ≤4
Drill Collar/Casing ≤2

Description

Automatic transfer of the drilling tools between the ground and floor reduces labor intensity and improves efficiency and safety.
Dual-operation mode enables free switch between manual and automatic operation.
The control system features multiple interlock protection.
Capable of transferring four drill pipes one time.
Highly compatible with the existing rig, reducing the modification cost.

Power Catwalk (Workover Rig)

Specifications

Model JDM127/4.5
Applicable Pipe Drill Pipe mm (in) 60-127 (2 3/8-5)
Tubing mm (in) 60-127 (2 3/8-5)
Pipe Length m (ft) 9-10 (29.5-33)
Max. Lifting Capacity kN (lb) 5 (1,130)
Drill Floor Height m (ft) 4.5 (15)
Operation Mode Wired Control or Wireless Control
Time from Ground to Drill Floor ≤50 s
Time from Drill Floor to Ground ≤25 s
Qty. of Pipe Handled One Time 1

Description

Automatic transfer of the drilling tools between the ground and floor reduces labor intensity and improves efficiency and safety.
Intelligent electro-hydraulic control system is integrated with the functions of study record, semi-automatic operation and manual operation.
Capable of quickly lifting and lowering drill pipes, improving operational efficiency.
The lifting height and extension range are available to be adjusted as per wellhead height and the well site arrangement.
Optional one-key control helps realize automatic operation, more convenient.
Optional remote control and manual control.

Automated Power Tong (Workover Rig)

Specifications

Applicable Tong XQ89/3Y, XQ114/6Y, XQ140/12Y
Max. Torque kN·m (lb·ft) 12 (8,850) 12 (8,850)
Control Automatic & Manual Automatic & Manual
Type Telescopic Rail-type
Movement Three-axis
(Telescope, Lift & Rotate)
Two-axis
(Telescope & Lift)
Drive Hydraulic Electric
Operation Period
(one makeup and breakout)
35 s (Adjustable) 35 s (Adjustable)
Rotation Angle -90°-+90° -
Solutions New / Upgrading New / Upgrading

Description

Substitute the manual power tong, safer and more efficient.
Automatic control realizes automatic makeup and breakout.
Available for use with the pipe handling manipulators or separately.
Tailored design is available to help customers upgrade the existing power tong to lower the cost.

Automated Workover Pipe Handling System

Specifications

Model JXJ700YZ
Applicable Tubing mm (in) 60-89 (2 3/8-3 1/2)
Applicable Sucker Rod mm (in) 16-29 (5/8-1 1/8)
Max. Torque kN·m (lb·ft) 3.9 (2,880)
Rated Working Pressure MPa (psi) 10 (1,450)
Rated Load kN (lb) 700 (160,000)
Wellhead Height m (ft) 0.2-1.2 (0.7-4)
Platform Height m (ft) 1.4-2.6 (4.6-8.5)
Moving Distance m (ft) 0.4 (1.3)

Description

Height adjustable; platform available to be leveled automatically.
Self-propelled to eliminate the use of a crane.
Available for local control, wired control and wireless control.
Small footprint.
Integrated with pipe measuring system instead of manual measuring.
Efficiency is improved by 10% compared with the manual operation.

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