Automated Pipe Handling System

Description

 As China’s first company that has developed the automated drilling & workover pipe handling system, Jereh has been dedicated to providing safe, efficient and cost-effective drilling and workover solutions for global customers.

Jereh automated drilling & workover pipe handling system mainly consists of the intelligent pipe handling system, pipe handling manipulators for monkey board and substructure, automated elevator, automated power tongs, power catwalk, automated workover equipment, centralizer, etc. By now, Jereh automated drilling & workover pipe handling system has been widely applied across the world.

 

Specifications

Intelligent Pipe Handling System (Monkey Board of Drilling Rig)

Specifications

Item Parameter
Applicable Drilling Rig Model ZJ30-ZJ120
Pipe Size

2 3/8”-8”(60.3-203.2 mm)

Max. Handling Weight 22,046 lbs; 10,000 Kg
(three 9” drill collar)(assist moving, not lifting)
Max. Lifting Weight 15,000 lbs; 6,800 Kg
Control Mode Hydraulic Control
Operation Cycle 75s (Adjustable)

Description

• Unmanned operation at the monkey board.
• Modular design upgrading the drilling rigs.
• Multi-functional, needing no manipulator on the substructure.
• Available Manual/Auto controls and interlock safety protection.
• Whole-process visual monitoring of the working status in real-time.

Intelligent Pipe Handling System (Monkey Board of Workover Rig)


Specifications

Item Parameter
Applicable Workover Rig Model XJ250 ~ XJ650
Pipe Size 2 3/8” ~ 3 1/2”
Monkey Board Modular installation of the manipulator or overall replaced by the automatic folding monkey board.
Control Mode Electric Control
Operation Cycle 75s (Adjustable)

Description

• Unmanned operation at the monkey board. 
• Modular design upgrading the workover rigs.
• Automatic folding guards, needing no removal and convenient for installation.
• Available Manual/Auto controls and interlock safety protection. 
• Whole-process visual monitoring of the working status in real-time.

Manipulator (Substructure)

Specifications

Item Parameter
Pipe Size 5” drill pipe, 7” drill collar
Max. Pushing Force 2000 N
Rotation Angle 0 ~ 300°

Max. Operation Cycle
(From wellhead to stand pipe setback far end)

40s
Moving Type Tri-axle movement (Rotate, traverse, telescope)
Drive Mode Electric
Voltage 24V, 220V

Description

• Hold the pipe automatically, replacing the operator at the wellhead.
• Study and memorize the position of wellhead, mouse hole and setback and the path.
• Flexible switch between manual and automatic modes, suitable for special operations.
• Hold the elevator automatically to avoid collision with the pipe during trip-out.
• VFD, stepless speed regulation.

Mud Bucket

Specifications

Item Parameter
Pipe Size 4-1/2“ Drill Pipe, 5 ” Drill Pipe, 7“ Drill Collar
Rotation Cycle 5s
Open/Close Cycle 2s
Opening Angle 40°
Drive Mode Hydraulic

Description

• There is automatic mud bucket on the substructure to avoid the splashing of mud when the drill pipe or drill collar is lifted after breakout.
• The hydraulically controlled telescoping arm and bucket are easy, convenient and safe to operate.
• The mud will be collected to the mud tank for recycling, which is cost-saving and environmental.

Centralizer

Specifications

Item Parameter
Pipe Size 2 3/8” ~ 1/2”
Max. Pushing Force 1 kN
Operation Mode One-key Operation
Operation Radius 0.7 m
Moving Speed (0.2 m/s)
Operation Cycle ≤ 10 s (Adjustable)

Automated Elevator

Specifications

Item Parameter
Pipe Size 2 7/8”
Rotation Angle 0 ~ 90° (adapt to the pipe automatically)
Operation Mode One-key Operation
Operation Cycle ≤ 2 s

Automated Power Tong

Specifications

Item Parameter
Pipe Size 2 3/8” ~ 3 1/2”
Torque Range 0 ~ 100 KN.m
Horizontal Stroke 0 ~ 1.8 m
Elevating Height 0.3 ~ 1.5 m
Supply Type Brand new automated power tong/upgrading the existing tong

Description

• Replace the manual power tong, saving labor and being safer.
• Remote operation and automatic makeup and breakout.
• Linked control with the automated pipe handling system, efficient.
• Unique design with complete functions.
• Easy to modify a traditional power tong to an automated power tong, convenient for maintenance.

Power Catwalk


Specifications

Item Parameter
Max. Pipe Size 20”
Applicable Substructure Height 4 m ~ 9 m (Customization Available)
Slide from Base to Drill Floor 22 s
Slide from Drill Floor to Base 18 s

Description

• Labor saving and safe
• Continuous operation, fast and efficient
• Multiple operation modes, automatic, semi-automatic and remote operations
• Compatible with multiple models of workover rigs, truck mounted drilling rigs and skid mounted drilling rigs

Automated Workover Equipment

Specifications

Item Platform Catwalk & Pipe Bin
Platform Height (m) 1.2 ~ 2.5 1.3/2.7
Tubing Length (m) 8 m ~ 10 m 8 m ~ 10 m
Tubing Size (in) 2 3/8” ~ 3 1/2” 2 3/8” ~ 3 1/2”
Tubing Capacity / 2 7/8” 156 ea.
3 1/2” 132 ea.
Overall Dimensions 2.7 × 2.2 × 2.7m 10.5 × 3 × 4.2m (with chassis)
Single Module Transportation Weight (t) ≤ 4T ≤ 28T  (with 132 ea. Frac tubing)

Description

• Optional split type and integrated type
• Trailer mounted, low cost and convenient transportation
• The catwalk raises and drops the tubing automatically needing no human assistant.
• High Integration. The manipulator, catwalk and pipe bin are integrated in only one module. No pollution on the floor.
• Adapt to wellheads with an vertical angle less than 5°.

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